Overall Equipment Effectiveness (OEE) & Six Big Losses Professional
Why OEE & Six Big Losses?
OEE & Six Big Losses
A practical, application-focused curriculum covering measurement, analysis, and improvement:
1. OEE Fundamentals
- What OEE measures—and what it doesn’t
- Availability, Performance & Quality explained
- Common OEE calculation mistakes
2. Six Big Losses
- Equipment failures
- Setup & adjustment losses
- Minor stoppages
- Reduced speed losses
- Startup defects
- Production defects
3. Data Collection & Loss Classification
- Defining downtime standards
- Accurate loss categorization
- Manual vs. automated data capture
4. OEE Analysis & Prioritization
- Pareto analysis of losses
- Linking losses to root causes
- Selecting high-impact improvement targets
5. Improving OEE
- TPM-based countermeasures
- Standard work and operator involvement
Maintenance & operations collaboration
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6. Sustaining Performance
- Visual OEE boards and daily management
- KPIs, reviews, and escalation
- Continuous improvement cycles
7. Practical Workshops & Case Studies
- OEE calculation exercises
- Loss analysis and action planning
Before/after improvement scenarios
Ideal for professionals responsible for equipment performance and operations:
- Operations, Production & Manufacturing Managers
- Maintenance, Reliability & Engineering Teams
- Lean, TPM & Continuous Improvement Practitioners
- Quality & Process Improvement Professionals
- Supervisors, Shift Leaders & Line Managers
- Asset-intensive industry professionals
No advanced Lean or TPM background required.
1. Correct Measurement First
Avoid inflated or misleading OEE numbers.
2. Loss-Focused Improvement
Focus on what actually limits output, not averages.
3. Integration with CI Systems
OEE is linked to:
- TPM and Autonomous Maintenance
- Lean Six Sigma DMAIC
- Kaizen and Daily Management Systems
4. Flexible Learning Formats
- Classroom workshops
- Live virtual instructor-led sessions
- In-house plant-level delivery
LMS tools, calculators, and dashboards
Benefits for Individuals
Participants completing this course will:
- Calculate and interpret OEE correctly
- Identify and prioritize major loss drivers
- Lead data-driven improvement initiatives
- Strengthen TPM and CI leadership capability
- Improve operational decision-making
Benefits for Organizations
Organizations training teams through BGMC typically achieve:
- Increased effective capacity
- Reduced downtime and variability
- Improved asset utilization
- Stronger maintenance–operations alignment
- Sustainable performance improvement
OEE turns equipment data into business results.
Assessment & Certification
- Assessment Method:
- Knowledge-based evaluation
- Practical OEE & loss analysis exercise
- Knowledge-based evaluation
- Certificate Issued By:
- BGMC – OEE & Six Big Losses Professional
- BGMC – OEE & Six Big Losses Professional
PHYSICAL CLASSES
- Instructor-led OEE training
- Availability, Performance, Quality
- Six Big Losses analysis
- Equipment efficiency improvement
- Course completion certificate
Online Classes
- Live OEE sessions
- Loss identification techniques
- Interactive discussions
- Digital learning materials
- Digital certificate
Enterprise Solutions
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- Equipment efficiency improvement
- Loss reduction initiatives
- TPM and OEE integration
- Productivity optimization
- Scalable deployment
E-LEARNING
- Self-paced OEE modules
- Learn anytime, anywhere
- OEE calculation and analysis
- Knowledge checks
- Completion certificate
Not Sure Which Course is Right for You?
Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on
Why Choose BGMC?
- Deep expertise in TPM, Lean & asset performance
- Hands-on, shop-floor-focused delivery
- Industry-experienced facilitators
- Flexible global and in-house programs
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, OEE is positioned as a management improvement system, not just a metric.
FAQs – OEE & Six Big Losses Professional
Is OEE only for manufacturing?
What is a “good” OEE?
Can BGMC customize this to our machines?
What’s next after this course?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Manan Kantibhai Parmar
Business Excellence, Techno Electromech Pvt Ltd, India. LSSYB Certified
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt