FMEA & Control Plan Specialist
Why FMEA & Control Plans?
FMEA & Control Plans
A practical, workshop-driven curriculum covering FMEA creation through sustainment:
1. FMEA Foundations
- Purpose and types of FMEA
- When to use DFMEA, PFMEA, or Service FMEA
- Linking FMEA to risk management and CAPA
2. Design FMEA (DFMEA)
- Function analysis and requirements
- Failure modes, effects, and causes
- Risk evaluation and action prioritization
3. Process FMEA (PFMEA)
- Process flow integration
- Identifying process risks and escapes
- Updating FMEA through change management
4. Risk Prioritization
- Severity, Occurrence, Detection concepts
- Risk Priority Number (RPN) and action logic
Transitioning from analysis to action
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5. Control Plans
- Control Plan structure and purpose
- Linking FMEA outputs to controls
- Reaction plans and escalation
6. Implementation & Sustainment
- Ownership, review cadence, and updates
- Integrating with SPC, MSA, and audits
- Maintaining living documents
7. Practical Workshops & Case Studies
- DFMEA / PFMEA creation exercises
Control Plan development and review
Ideal for professionals responsible for risk, quality, and process control:
- Quality, QA/QC & Compliance Professionals
- Manufacturing, Process & Industrial Engineers
- Product Development & Design Teams
- Lean Six Sigma & CI Practitioners
- Internal Auditors and CAPA Owners
- Healthcare, Laboratory & Service Quality Teams
No prior FMEA experience required.
1. Action-Oriented FMEA
Focus on what changes, not just what’s written.
2. Integration with CI Systems
FMEA and Control Plans link directly to:
- Lean Six Sigma DMAIC & DFSS
- SPC and MSA
- Audit and compliance requirements
3. Cross-Industry Applicability
Applicable to manufacturing, healthcare, services, IT, and supply chains.
4. Flexible Learning Formats
- Classroom workshops
- Live virtual instructor-led sessions
- In-house enterprise delivery
- LMS templates, checklists, and examples
Benefits for Individuals
Participants completing this course will:
- Lead DFMEA and PFMEA sessions confidently
- Translate risk analysis into effective controls
- Reduce defects and incidents proactively
- Strengthen professional credibility in audits
- Prepare for advanced CI and quality roles
Benefits for Organizations
Organizations training FMEA Specialists through BGMC achieve:
- Fewer defects, failures, and complaints
- Improved reliability and safety
- Stronger audit and customer confidence
- Clear linkage between risk and control
- Sustainable prevention culture
FMEA & Control Plans turn risk insight into operational discipline.
Assessment & Certification
- Assessment Method:
- Knowledge-based evaluation
- Practical FMEA & Control Plan exercise
- Knowledge-based evaluation
- Certificate Issued By:
BGMC – FMEA & Control Plan Specialist
PHYSICAL CLASSES
- Instructor-led FMEA training
- Design & Process FMEA concepts
- Risk prioritization and mitigation
- Control plan development
- Course completion certificate
Online Classes
Live, instructor-led virtual learning
- Live FMEA sessions
- Risk analysis techniques
- Interactive case discussions
- Digital learning materials
- Digital certificate
Enterprise Solutions
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- Risk-based quality planning
- Standardized FMEA practices
- Robust control planning
- Defect prevention support
- Scalable deployment
E-LEARNING
- Self-paced FMEA modules
- Learn anytime, anywhere
- FMEA and control plan tools
- Knowledge checks
- Completion certificate
Not Sure Which Course is Right for You?
Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on
Why Choose BGMC?
- Deep expertise in Quality, Risk & Lean Six Sigma
- Hands-on, workshop-driven delivery
- Industry-experienced facilitators
- Flexible global and in-house programs
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, FMEA is positioned as a living risk management system, not a static document.
FAQs – FMEA & Control Plan Specialist
Is this aligned with ISO and customer requirements?
Can BGMC tailor FMEA to our products or services?
Is this only for manufacturing?
What’s next after this course?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Manan Kantibhai Parmar
Business Excellence, Techno Electromech Pvt Ltd, India. LSSYB Certified
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt