Certified TPM Professional – Level 1

Certified TPM Professional – Level 1

The Certified TPM Professional – Level 1 program equips professionals with foundational knowledge and practical skills to implement Total Productive Maintenance (TPM) principles on the shop floor. Delivered by BGMC, this program focuses on loss elimination, equipment effectiveness, operator involvement, and preventive maintenance—building the base for reliable, safe, and high-performing operations.

Why Total Productive Maintenance Matters ?

Total Productive Maintenance Professional

This program blends TPM fundamentals with hands-on application:

1. Introduction to Total Productive Maintenance

  • TPM philosophy and objectives

  • Maintenance evolution and TPM benefits

  • Relationship between TPM, Lean, and OEE

  • Roles of management, maintenance, and operators

2. Equipment Losses & OEE

  • Understanding the Six Big Losses

  • OEE components: Availability, Performance, Quality

  • Measuring and interpreting equipment losses

  • Identifying improvement opportunities

3. TPM Pillars – Level 1 Focus

  • Autonomous Maintenance (AM): operator care, basic inspections, cleaning, lubrication

  • Planned Maintenance (PM): preventive vs predictive maintenance basics

  • Focused Improvement (Kaizen): small-group problem-solving

Training & Education: skills development and standardization

4. Autonomous Maintenance Foundations

  • Operator roles and responsibilities

  • Initial cleaning and inspection standards

  • Abnormality identification and tagging

  • Standard work and visual management

5. TPM Implementation Basics

  • Preparing for TPM deployment

  • Selecting pilot equipment

  • TPM performance indicators

Sustaining early TPM gains

This program is ideal for:

  • Maintenance Technicians & Supervisors

  • Production Operators & Team Leaders

  • Manufacturing & Operations Managers

  • Reliability & Asset Management Professionals

  • Lean / Continuous Improvement Practitioners

  • Engineers involved in shop-floor performance

No prior TPM experience is required.

1. Shop-Floor–Ready Learning

Training emphasizes practical TPM activities that can be implemented immediately.

2. Integrated Excellence Approach

TPM is aligned with Lean Six Sigma, safety, quality, and asset management.

3. Real Equipment Scenarios

Participants work through realistic equipment cases, focusing on loss elimination.

4. Flexible Delivery Models

  • Classroom (in-person)

  • Live virtual instructor-led

  • In-house plant-based programs

  • Blended learning via BGMC’s EdTech ecosystem

Benefits for Individuals

Participants will:

  • Gain Certified TPM Professional – Level 1 credentials

  • Understand how to improve equipment effectiveness

  • Build confidence in TPM tools and terminology

  • Enhance career prospects in operations and maintenance roles

  • Contribute to safer, more reliable shop-floor performance

Benefits for Organizations

Organizations training teams through BGMC typically achieve:

  • Improved equipment uptime and reliability

  • Reduced maintenance-related losses

  • Higher operator engagement and ownership

  • Better OEE visibility and improvement actions

Stronger foundation for advanced TPM deployment

Assessment & Certification

Assessment

  • Knowledge-based evaluation

  • Practical TPM and OEE exercises

  • Case-based loss analysis

Certification

  • Certified TPM Professional – Level 1 Certificate

  • Issued upon successful completion

BGMC provides full learner support from enrollment to certification.

PHYSICAL CLASSES

Classroom-based learning
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Online Classes

Live, instructor-led virtual learning
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Enterprise Solutions

Organization-wide TPM programs

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Why Choose BGMC?

  • Strong expertise in TPM, Lean Six Sigma, and Operational Excellence

  • Practical, results-driven training methodology

  • Experience across manufacturing and asset-intensive sectors

  • Corporate and site-based delivery capability

  • Integrated learning through BGMC’s consulting, training, and EdTech ecosystem

At BGMC, TPM Level 1 is positioned as the starting point for equipment excellence, not just a maintenance course.

FAQs – Certified TPM Professional (Level 1)

Is this suitable for operators and maintenance staff?
Yes. The course is designed for both operators and maintenance professionals.
Level 1 focuses on TPM foundations. Advanced pillars are covered in higher levels.
Absolutely. BGMC offers site-specific TPM programs aligned to your equipment and processes.
Yes. TPM Level 1 directly supports Lean manufacturing and OEE improvement programs.

Why we're the go to training provider for you

Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

Trusted & Approved

Recognised by leading certification bodies, we deliver training you can trust.

Many delivery methods

Flexible delivery methods are available depending on your learning style.

High quality resources

Resources are included for a comprehensive learning experience.

Success Stories To Inspire

Waseem Shahzad Mehar

Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).

Hammad Jamshaid

I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!

Engr. Ibrahim Shahid

I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.

Arslan Aslam

I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.

Masooma Bakhtawar

I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.

Sunday Odibo

Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.

ARUNCHUNAI GANESAN

Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification

Aijaz Mughal

Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate

Muhammad Tahir Rashid

Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC

Muhammad Arsalan Ali

Assistant Engineer QA At Serene Engineering Service Karachi-Pakistan

Karam Elahi

Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt

Benjamin Green

Storeroom Technician, Lean Six Sigma Yellow Belt

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