Failure Mode and Effect Analysis (FMEA)
Why FMEA Matters ?
Failure Mode and Effect Analysis
This program blends analytical methods with hands-on application:
1. Introduction to FMEA
- Purpose and principles of FMEA
- Types of FMEA: Design (DFMEA), Process (PFMEA), System FMEA
- FMEA vs RCA, FTA, and ETA
- When and where to apply FMEA
2. Defining the Scope & Functions
- Establishing system and process boundaries
- Identifying functions and performance requirements
- Understanding customer and regulatory expectations
- Building the FMEA team
3. Identifying Failure Modes & Effects
- Identifying potential failure modes
- Understanding effects at system, process, and customer levels
- Determining causes and contributing factors
Linking failures to safety, quality, and reliability outcomes
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4. Risk Evaluation & Prioritization
- Severity, Occurrence, and Detection ratings
- Risk Priority Number (RPN) concepts
- Alternative prioritization approaches
- Identifying critical and high-risk failure modes
5. Action Planning & Risk Reduction
- Defining preventive and corrective actions
- Applying hierarchy of controls and design improvements
- Monitoring action effectiveness
Updating and maintaining FMEA as a living document
This course is ideal for:
- Quality, HSE & QHSE Professionals
- Process, Design & Reliability Engineers
- Operations, Maintenance & Production Managers
- Project Managers & Team Leaders
- Risk & Continuous Improvement Professionals
- Consultants supporting quality and safety programs
No prior FMEA experience is required.
1. Practical, Workshop-Based Learning
Participants complete full FMEA exercises using real or simulated processes.
2. Integrated Risk Perspective
FMEA is aligned with ISO 9001, ISO 45001, ISO 14001, ISO 31000, and operational risk frameworks.
3. Industry-Relevant Applications
Examples tailored for manufacturing, construction, oil & gas, utilities, healthcare, and logistics.
4. Flexible Delivery Models
- Classroom (in-person)
- Live virtual instructor-led
- In-house corporate programs
- Process improvement workshops
Benefits for Individuals
Participants will:
- Gain CPD-certified competence in FMEA
- Strengthen analytical and preventive thinking
- Improve quality and risk assessment skills
- Enhance professional credibility and career growth
- Apply FMEA across design, operations, and improvement initiatives
Benefits for Organizations
Organizations training teams through BGMC typically achieve:
- Reduced defects, incidents, and failures
- Improved product and process reliability
- Better prioritization of improvement actions
- Stronger compliance and audit readiness
Enhanced culture of prevention and continuous improvement
Assessment & Certification
Assessment
- Knowledge-based evaluation
- Practical FMEA development exercises
- Scenario-based risk prioritization
Certification
- CPD-Certified Failure Mode and Effect Analysis (FMEA) Certificate
- Issued upon successful completion
BGMC provides full learner support throughout the certification journey.
PHYSICAL CLASSES
- Instructor-led FMEA training
- Failure modes, causes, and effects identification
- Risk Priority Number (RPN) and risk ranking
- Control plans and preventive actions
- Course completion certificate
Online Classes
- Live FMEA sessions
- Practical FMEA development steps
- Interactive case studies
- Digital templates and guidance
- Digital certificate
Enterprise Solutions
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- FMEA capability building for teams
- Product, process, and service FMEA
- Risk reduction and defect prevention
- Integration with APQP, Control Plans & RCA
- Scalable deployment
Not Sure Which Course is Right for You?
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Why Choose BGMC?
- CPD Certified risk and quality training
- Expertise across quality management, HSE, and risk analysis
- Practical, prevention-focused methodology
- Corporate and multi-site delivery capability
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, FMEA is positioned as a strategic prevention tool, not a paperwork exercise.
FAQs – Failure Mode and Effect Analysis
Is FMEA only for manufacturing?
How does FMEA differ from RCA?
Can this be integrated with Lean Six Sigma?
Can BGMC customize this training?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Muhammad Arsalan Ali
Assistant Engineer QA At Serene Engineering Service Karachi-Pakistan
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt