Design for Six Sigma (DFSS – DMADV)
Why DFSS (DMADV)?
DFSS (DMADV)
A rigorous, hands-on curriculum focused on DMADV execution and robust design:
1. DFSS Foundations
- When to use DFSS vs. DMAIC
- Linking innovation, risk, and quality
- DFSS governance and stage-gates
2. Define Phase
- Business case and design charter
- Voice of Customer (VOC) capture
- Translating VOC into CTQs
- Stakeholder and risk alignment
3. Measure Phase
- Critical-to-quality flowdown
- Measurement strategies for design inputs
- Benchmarking and competitive analysis
4. Analyze Phase
- Functional analysis and concept selection
- Failure Mode & Effects Analysis (DFMEA)
- Design trade-offs and risk prioritization
Statistical and analytical decision-making
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5. Design Phase
- Robust design principles
- Tolerance design and error proofing
- Design of Experiments (DOE) for design optimization
- Prototyping and pilot builds
6. Verify Phase
- Design validation and verification planning
- Reliability testing and capability validation
- Control transfer to operations
- Launch readiness and lessons learned
7. DFSS Capstone
- End-to-end DMADV case or live design project
- Peer and instructor review
- Executive-ready design justification
This program is ideal for:
- Lean Six Sigma Green & Black Belts
- R&D, Product Development & Engineering Teams
- Process Designers & Industrial Engineers
- Quality, Reliability & Risk Professionals
- Innovation, Digital & Service Design Leaders
- Project Managers involved in new launches
Prerequisite: Lean Six Sigma Green Belt or equivalent experience is recommended.
1. Design-Centric, Not Theoretical
Participants work through real design challenges, not abstract examples.
2. Cross-Disciplinary Integration
DFSS is integrated with:
- R&D and product lifecycle management
- Reliability engineering and risk management
- Lean Six Sigma, TPM, and quality systems
3. Digital & Industry 4.0 Alignment
We connect DFSS with:
- ERP/SAP and PLM systems
- Simulation, analytics, and digital twins
- Data-driven verification and launch controls
4. Flexible Learning Formats
- Classroom-based intensives
- Live virtual instructor-led cohorts
- Hybrid and in-house delivery
LMS-supported tools, templates, and playbooks
Benefits for Individuals
Participants completing this course will:
- Design products and processes with built-in quality
- Apply DMADV confidently to new initiatives
- Reduce design risk and late-stage failures
- Enhance careers in R&D, engineering, and innovation
- Prepare for advanced Black Belt or MBB roles
Benefits for Organizations
Organizations deploying DFSS through BGMC typically achieve:
- Faster, more predictable product launches
- Lower cost of quality over the lifecycle
- Improved reliability and customer satisfaction
- Reduced recalls, rework, and warranty claims
- Stronger innovation governance
DFSS transforms innovation into repeatable, reliable performance.
Assessment & Certification
- Assessment Method:
- Advanced knowledge examination
- Evaluation of a DFSS (DMADV) design case or project
- Advanced knowledge examination
- Certificate Issued By:
- BGMC – Design for Six Sigma (DFSS – DMADV)
- BGMC – Design for Six Sigma (DFSS – DMADV)
Certification is awarded upon successful assessment and project/case validation.
PHYSICAL CLASSES
- Instructor-led DFSS training
- DMADV methodology overview
- Customer requirements and design quality
- Robust design and validation
- Course completion certificate
Online Classes
- Live DFSS (DMADV) sessions
- Design-focused Six Sigma concepts
- Interactive discussions
- Digital learning materials
- Digital certificate
Enterprise Solutions
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- DFSS capability building
- New product and process design
- Quality-by-design implementation
- Risk and variation reduction
- Scalable deployment
E-LEARNING
Self-paced learning
- Self-paced DFSS modules
- Learn anytime, anywhere
- DMADV tools and techniques
- Knowledge checks
- Completion certificate
Not Sure Which Course is Right for You?
Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on
Why Choose BGMC?
- Deep expertise in Lean Six Sigma, DFSS, and innovation governance
- Industry-experienced trainers with R&D and engineering backgrounds
- Strong integration with digital, ERP, and AI initiatives
- Flexible global and in-house delivery
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, DFSS is positioned as a strategic design and innovation capability, not just an advanced methodology.
FAQs – DFSS (DMADV)
Is DFSS only for manufacturing?
Is DMAIC required before DFSS?
Can this be delivered in-house for R&D teams?
What’s next after DFSS?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Manan Kantibhai Parmar
Business Excellence, Techno Electromech Pvt Ltd, India. LSSYB Certified
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt