Total Productive Maintenance (TPM) Level-1
Why Total Productive Maintenance (TPM)?
Total Productive Maintenance (TPM)
A practical introduction to TPM principles, pillars, and foundational tools:
1. TPM Fundamentals
- What TPM is—and what it is not
- Relationship between TPM, Lean, and Six Sigma
- Equipment losses and the “Six Big Losses”
2. Overall Equipment Effectiveness (OEE)
- Availability, Performance, and Quality
- Measuring and analyzing OEE
- Using OEE to prioritize improvement actions
3. The Eight Pillars of TPM (Overview)
- Autonomous Maintenance (AM)
- Planned Maintenance (PM)
- Focused Improvement (Kaizen)
- Quality Maintenance
- Early Equipment Management
- Training & Education
- Safety, Health & Environment
TPM in Administration
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4. Autonomous Maintenance – Level 1
- Operator care basics (clean, inspect, lubricate)
- Tagging abnormalities
- Restoring basic equipment conditions
5. Loss Identification & Root Cause Basics
- Breakdown and minor stop analysis
- Simple root cause tools (5 Whys, Pareto)
- Linking losses to actions
6. Safety & Quality Integration
- TPM’s role in zero accidents and zero defects
- Standard work and visual management
This course is ideal for:
- Production & Operations Supervisors
- Maintenance Engineers & Technicians
- Manufacturing & Industrial Engineers
- Team Leaders and Shift In-Charges
- Quality & Continuous Improvement Professionals
- Organizations starting TPM deployment
No prior TPM experience is required.
1. Hands-On, Plant-Ready Learning
Real examples from manufacturing lines—no theory overload.
2. Operator–Maintenance Collaboration
Participants learn how to work together, not in silos.
3. Flexible Delivery Formats
- Classroom-based
- Live virtual instructor-led
- In-house plant workshops
- LMS-supported learning & templates
4. Clear Progression Path
Level 1 prepares teams for TPM Level 2 (Implementation) and advanced reliability programs.
Benefits for Individuals
Participants completing this course will:
- Understand TPM concepts and terminology
- Identify equipment losses and improvement opportunities
- Contribute effectively to TPM teams
- Improve safety awareness and equipment care
- Build a foundation for advanced TPM roles
Benefits for Organizations
Organizations training teams through BGMC typically achieve:
- Improved equipment stability and uptime
- Higher OEE and productivity
- Reduced breakdowns and reactive maintenance
- Better operator engagement and ownership
- Strong foundation for Lean Manufacturing
TPM Level 1 is the starting point for sustainable operational excellence.
Assessment & Certification
- Assessment Method:
- Knowledge-based assessment
- Participation in practical exercises
- Knowledge-based assessment
- Certificate Issued By:
BGMC – Total Productive Maintenance (TPM) Level 1
PHYSICAL CLASSES
- Instructor-led TPM training
- TPM pillars and concepts
- Autonomous and planned maintenance
- Equipment efficiency improvement
- Course completion certificate
Online Classes
- Live TPM sessions
- Maintenance best practices
- Interactive discussions
- Digital learning materials
- Digital certificate
Enterprise Solutions
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- TPM implementation support
- Equipment reliability improvement
- Downtime and loss reduction
- Performance optimization
- Scalable deployment
E-LEARNING
- Self-paced TPM modules
- Learn anytime, anywhere
- Maintenance tools and methods
- Knowledge checks
- Completion certificate
Not Sure Which Course is Right for You?
Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on
Why Choose BGMC?
- Strong expertise in manufacturing excellence & reliability
- Trainers with real plant experience
- Practical, results-focused methodology
- Flexible in-house and site-based delivery
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, TPM is positioned as a behavioral and operational transformation, not a one-time initiative.
FAQs – TPM Level 1
Is this suitable for shop-floor staff?
Is this a certification?
Can BGMC deliver this on-site?
What comes after Level 1?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Manan Kantibhai Parmar
Business Excellence, Techno Electromech Pvt Ltd, India. LSSYB Certified
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt