Lean Six Sigma 4.0 Practitioner
The Lean Six Sigma 4.0 Practitioner program equips professionals to integrate Lean Six Sigma methodologies with Industry 4.0 technologies—including data analytics, automation, ERP/SAP, AI, and digital twins—to deliver faster, smarter, and more sustainable performance improvements. Delivered by BGMC, this program modernizes continuous improvement for the digital enterprise.
Why Lean Six Sigma 4.0?
Lean Six Sigma 4.0
A modern, applied curriculum combining DMAIC with digital enablers:
1. Lean Six Sigma 4.0 Foundations
- Evolution from Lean Six Sigma to 4.0
- Where digital adds value across DMAIC
- Aligning CI with digital strategy
2. Define & Measure in a Digital World
- Digital VOC and customer journey analytics
- Data pipelines from ERP, MES, IoT
- Data quality, governance, and ethics
3. Analyze with Advanced Analytics
- Descriptive, diagnostic & predictive analytics
- Process mining and bottleneck discovery
- AI-assisted root cause identification
4. Improve with Automation & AI
- RPA, workflow automation, and low-code tools
- Optimization and scenario modeling
Designing digital-enabled Kaizen solutions
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5. Control with Real-Time Intelligence
- Live dashboards and KPI trees
- Predictive control and alerts
- Sustaining gains through digital standard work
6. Digital Twins & Simulation
- Building process digital twins
- What-if analysis and risk-free experimentation
- Scaling improvements across sites
7. Lean Six Sigma 4.0 Capstone
- Digital DMAIC project or case
- Measurable operational and financial impact
Executive-ready storytelling with data
This course is ideal for:
- Lean Six Sigma Green & Black Belts
- Operational Excellence & CI Leaders
- Digital Transformation & Industry 4.0 Teams
- Process, Manufacturing & Industrial Engineers
- Data, Analytics & Automation Professionals
- ERP/SAP & IT–Operations Interface Roles
A foundational understanding of Lean Six Sigma is recommended.
1. Operations-First Digitalization
Technology serves process outcomes, not the other way around.
2. Practical Tool Stack
Exposure to analytics platforms, dashboards, ERP/SAP use cases, and AI-enabled CI workflows.
3. Enterprise Integration
Aligns Lean Six Sigma 4.0 with IT governance, cybersecurity, and data management.
4. Flexible Learning Formats
- Classroom-based intensives
- Live virtual instructor-led cohorts
- In-house enterprise programs
LMS tools, templates, and playbooks
Benefits for Individuals
Participants will:
- Apply Lean Six Sigma using digital tools and data
- Lead smarter, faster improvement initiatives
- Enhance relevance in Industry 4.0 environments
- Strengthen careers in operations, analytics, and transformation
- Prepare for advanced roles in CI, digital ops, and AI-enabled improvement
Benefits for Organizations
Organizations deploying Lean Six Sigma 4.0 Practitioners through BGMC achieve:
- Faster improvement cycles and higher ROI
- Data-driven, predictive decision-making
- Scalable CI across plants, sites, and functions
- Stronger alignment between operations and IT
- Sustainable digital transformation outcomes
Lean Six Sigma 4.0 enables continuous improvement at digital speed.
Assessment & Certification
- Assessment Method:
- Knowledge-based examination
- Evaluation of a digital DMAIC project or case
- Knowledge-based examination
- Certificate Issued By:
- BGMC – Lean Six Sigma 4.0 Practitioner
- BGMC – Lean Six Sigma 4.0 Practitioner
PHYSICAL CLASSES
- Instructor-led Lean Six Sigma 4.0 training
- Lean, Six Sigma, and Industry 4.0 integration
- Data-driven improvement with digital tools
- Real-world case studies
- Course completion certificate
Online Classes
- Live Lean Six Sigma 4.0 sessions
- Digital analytics and process optimization
- Interactive discussions
- Digital learning materials
- Digital certificate
Enterprise Solutions
Contact For Price
- Digital Lean Six Sigma capability building
- AI- and data-enabled process improvement
- Operational excellence and automation support
- Performance optimization
- Scalable deployment
E-LEARNING
- Self-paced Lean Six Sigma 4.0 modules
- Learn anytime, anywhere
- Smart tools and improvement methods
- Knowledge checks
- Completion certificate
Not Sure Which Course is Right for You?
Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on
Why Choose BGMC?
- Deep expertise in Lean Six Sigma, Industry 4.0, and digital transformation
- Trainers with operational, digital, and analytics backgrounds
- Strong integration with ERP/SAP, AI, and automation initiatives
- Flexible global and in-house delivery
- Integrated learning via BGMC’s EdTech ecosystem
At BGMC, Lean Six Sigma 4.0 is positioned as a next-generation operational capability, not a trend.
FAQs – Lean Six Sigma 4.0 Practitioner
Is this a replacement for Green or Black Belt?
Do I need advanced IT or AI knowledge?
Can this be customized for our digital roadmap?
What’s next after this course?
Why we're the go to training provider for you
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Trusted & Approved
Recognised by leading certification bodies, we deliver training you can trust.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire
Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).
Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!
Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.
Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.
Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.
Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.
ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification
Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate
Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC
Manan Kantibhai Parmar
Business Excellence, Techno Electromech Pvt Ltd, India. LSSYB Certified
Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt
Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt