Foundations of Managing Operations
Why Foundations of Manufacturing Operations Matters ?
Foundations of Manufacturing Operations
1. Introduction to Manufacturing Operations
- Role of operations in manufacturing performance
- Relationship between planning and execution
- Shop-floor roles and responsibilities
- End-to-end production flow overview
2. Shop-Floor Control & Execution
- Work orders and execution tracking
- Dispatching and prioritization
- Managing daily production targets
- Handling disruptions and deviations
3. Manufacturing Flow & WIP Control
- Process flow and takt awareness
- Work-in-process (WIP) control
- Identifying bottlenecks and constraints
- Throughput and lead time improvement
4. Equipment & Resource Utilization
- Basic equipment effectiveness concepts (OEE awareness)
- Downtime tracking and loss identification
- Coordination with maintenance teams
- Labor utilization and productivity
5. Quality in Operations
- Quality at source and defect prevention
- Standard work and visual controls
- Handling non-conformities and rework
- Role of operators and supervisors in quality
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6. Safety, Discipline & Standard Work
- Safe operating practices on the shop floor
- Housekeeping and workplace organization (5S awareness)
- Following and improving standard operating procedures
- Building a disciplined operational culture
7. Performance Measurement & Daily Management
- Key operational KPIs (output, efficiency, scrap, downtime)
- Daily production meetings and reviews
- Problem identification and escalation
- Continuous improvement at the operational level
Ideal for:
- Production Supervisors & Shift Leaders
- Manufacturing Operators moving into supervisory roles
- Process & Industrial Engineers
- Maintenance & Operations Coordinators
- Quality & Continuous Improvement Team Members
- Fresh Graduates entering manufacturing operations
No prior advanced manufacturing knowledge is required.
1. Shop-Floor Practical Focus
Designed around real manufacturing operations, not management theory.
2. Execution-Centric Learning
Emphasis on what supervisors and operators do every day.
3. Foundation for Operational Excellence
Supports progression into Lean Manufacturing, TPM, Six Sigma, and CPIM.
4. Flexible Learning Models
- Classroom (in-person)
- Live virtual instructor-led
- In-house factory-based delivery
- Blended learning via BGMC’s EdTech ecosystem
Benefits for Individuals
Participants will:
- Understand shop-floor operations end-to-end
- Improve control of daily production activities
- Build confidence in operational decision-making
- Strengthen readiness for supervisory roles
- Prepare for advanced manufacturing programs
Benefits for Organizations
Organizations training teams through BGMC typically achieve:
- Improved production stability and consistency
- Reduced downtime and operational losses
- Stronger safety and quality discipline
- Better communication between shifts and functions
- Increased productivity at the operational level
Assessment & Certification
Assessment
- Knowledge checks and practical exercises
- Operational case discussions
Certification
- Certificate of Completion – Foundations of Manufacturing Operations
- Issued by BGMC Group
PHYSICAL CLASSES
- Instructor-led manufacturing operations training
- Shop floor operations fundamentals
- Production flow and control
- Workforce and equipment coordination
- Course completion certificate
Online Classes
- Live manufacturing operations sessions
- Operational execution principles
- Productivity improvement techniques
- Digital learning resources
- Digital certificate
Enterprise Solutions
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- Manufacturing operations framework deployment
- Operational efficiency improvement
- Process standardization enhancement
- Production risk reduction
- Scalable enterprise rollout
Not Sure Which Course is Right for You?
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Why Choose BGMC?
- Expertise in manufacturing operations & shop-floor excellence
- Practical, industry-relevant training design
- Strong experience across manufacturing sectors
- Corporate and global delivery capability
- Integrated learning pathways from foundation to advanced operations excellence
At BGMC, manufacturing operations training builds execution capability—not just theoretical awareness.
FAQs – Foundations of Manufacturing Operations
Is this course suitable for operators and supervisors?
Does this link to Lean or TPM programs?
Can this be delivered onsite at our factory?
Is this an exam-based course?
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Many delivery methods
Flexible delivery methods are available depending on your learning style.

High quality resources
Resources are included for a comprehensive learning experience.
Success Stories To Inspire

Waseem Shahzad Mehar
Alhamdulillah! I’m delighted to share that I’ve earned my Lean Six Sigma Black Belt Certification from the International Lean Six Sigma Institute (ILSSI).

Hammad Jamshaid
I’m pleased to share that I’ve successfully obtained my PMP® Certification Training – 35 PDUs Certificate from BGMC – Bilal Consultancy Limited!

Engr. Ibrahim Shahid
I’m thrilled to announce that I’ve successfully achieved the NEBOSH International General Certificate in Occupational Health and Safety.

Arslan Aslam
I’m pleased to share that I’ve successfully earned my ISO 9001:2015 Lead Auditor Certification. Grateful to BGMC – Bilal Consultancy Limited for the valuable training and support throughout this journey.

Masooma Bakhtawar
I’m pleased to share that I have successfully completed the ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certification.

Sunday Odibo
Proud to be certified as a Lead Auditor for ISO 45001:2018 – Occupational Health and Safety Management System, accredited by Exemplar Global, USA.

ARUNCHUNAI GANESAN
Safety Coordinator At SAMA ENERGY COMPANY, ISO 45001:2018 Occupational Health & Safety Management System & ISO 14001:2015 Environmental Management System (EMS) Lead Auditor certification

Aijaz Mughal
Deputy Manager Quality Operations at Hudson Pharma, ISO 45001:2018 Occupational Health and Safety Management System Lead Auditor Certificate

Muhammad Tahir Rashid
Deputy Manager (IE) Combined Fabrics Limited, NEBOSH IGC

Karam Elahi
Senior Quality control Specialist At Shinebed International, Lean Six Sigma Black Belt

Benjamin Green
Storeroom Technician, Lean Six Sigma Yellow Belt
