Lean Six Sigma 4.0
BGMC’s Lean Six Sigma 4.0 takes classic Lean Six Sigma and upgrades it for Industry 4.0—combining accredited methodology, data, AI, and digital tools to drive organization-wide transformation from strategy to shop floor.BGMC is an accredited / approved partner with leading bodies including the International Lean Six Sigma Institute (England), Consolo Six Sigma and Exemplar Global. Your deployment is backed by globally recognized standards, tailored to your local reality.
Why Lean Six Sigma 4.0
Traditional Lean Six Sigma has already proven it can:
Reduce defects and operational waste
Cut lead times and waiting
Improve quality and customer satisfaction
But your world is now 4.0:
Data from ERPs, CRMs, IoT devices, sensors, apps
Automation, RPA, AI, and digital workflows
Remote operations and global teams
What Makes It “4.0”?
Accredited Methodology
Frameworks and belt programs aligned with International Lean Six Sigma Institute, Consolo Six Sigma, and Exemplar Global expectations.
Structured DMAIC/DMADV plus Lean toolsets, fully compatible with your certifications and audits.
Digital & Data Integration
Project selection and analysis driven by real data (from ERP, CRM, LMS, IoT, etc.).
Dashboards and analytics to monitor improvements in near real-time.
When relevant, proposing initiatives around RPA, workflow automation, AI-driven insights (e.g., predictive quality, forecasting, anomaly detection).
Enterprise EdTech & Capability Layer
Integration with BGMC’s EdTech / LMS solutions for:
Belt training (YB/GB/BB)
Micro-modules on tools (FMEA, SPC, 5S, SMED, etc.)
Role-based learning paths for leaders, supervisors, and front-line staff
Full tracking of who has been trained, who is certified, and which projects they’ve led.
Lean Six Sigma Certification Program
The Lean Six Sigma Certification is a sequential training that includes 6 levels of training:
LEAN SIX SIGMA YELLOW BELT
Gain Essential Problem-Solving Skills
LEAN SIX SIGMA GREEN BELT
Develop skills and Knowledge to Lead Projects
LEAN SIX SIGMA MASTER BLACK BELT
Develop skills and Knowledge to Lead Projects
Lean Six Sigma for Every Process
Lean Six Sigma, when applied to every process within an organization, embodies the principles of a BGMC Company. This approach fosters a workplace culture that values efficiency, innovation, and customer satisfaction, leading to sustained improvements in operational performance.
Human Resources
Discover how Lean Six Sigma methodologies can optimize talent acquisition, training, and employee development processes
Research & Design
Innovate and bring high-quality products or services to market faster by integrating Lean Six Sigma methodologies into your research and design workflows.
Sales & Marketing
Innovate and bring high-quality products or services to market faster by integrating Lean Six Sigma methodologies into your research and design workflows.
Accounting
Ensure financial accuracy, compliance, and efficiency by applying Lean Six Sigma principles to your accounting and financial processes.
Logistics
Optimize supply chain management, warehousing, and distribution processes for seamless operations and cost-efficiency.
Production
Enhance manufacturing processes, improve product quality, reduce defects, and boost productivity through Lean Six Sigma methodologies tailored for your production lines.
Service
Optimize service delivery, customer experiences, and operational efficiency within service-based industries, such as healthcare, finance, and hospitality.
Maintenance
Maximize equipment uptime, minimize downtime, and extend asset life cycles through efficient maintenance processes.
What is Beyond: Lean Six Sigma 4.0
As industries evolve in the era of Industry 4.0, Lean Six Sigma is not just a methodology; it transforms into a dynamic force driving operational excellence in the digital age. Lean Six Sigma 4.0 represents the seamless integration of traditional Lean Six Sigma principles with cutting-edge technologies, fostering a new era of efficiency, innovation, and adaptability.
Industry 4.0 Integration
Lean Six Sigma 4.0 harnesses Industry 4.0 technologies like data analytics, artificial intelligence, IoT, and automation. This synergy amplifies decision-making, process optimization, and continuous improvement efforts.
Real-time Data Analytics
Emphasizing real-time analytics, Lean Six Sigma 4.0 enables practitioners to make informed decisions swiftly, enhancing problem-solving speed and accuracy.
Digital Twin Concept
Lean Six Sigma 4.0 leverages the “Digital Twin” concept, creating virtual replicas of processes for in-depth analysis, simulation, and optimization without disrupting actual operations.
Predictive Analytics
Beyond reactive strategies, Lean Six Sigma 4.0 adopts predictive analytics, empowering organizations to foresee and address potential issues proactively.
Augmented Reality
EIntegrating augmented reality, Lean Six Sigma 4.0 offers immersive training experiences, enhancing skill development and understanding of core principles.
Agile Methodologies
Lean Six Sigma 4.0 promotes agile and adaptive methodologies, allowing real-time adjustments and fostering a culture of responsiveness to the evolving digital landscape.